Showing posts with label hydrogen fuel cells. Show all posts
Showing posts with label hydrogen fuel cells. Show all posts

Thursday, 21 April 2022

Opel Birthday Celebrations: 160 Years of Innovations for Millions

  • 1862-2022: Opel democratises innovations for 160 years
  • For all: From sewing machines and bicycles to today’s electric vehicles
  • 1899: Opel starts producing cars and quickly makes mobility affordable
  • Emotional bestseller: From Opel GT and Manta to Corsa and Mokka
  • Opel success in motorsport: From Kadett Rallye to all-electric Corsa-e Rally
  • New drivetrains: From RAK and HYDROGEN to pioneering electric brand

In 2022, Opel is celebrating a very special anniversary. For 160 years, the brand with the lightning bolt emblem has been making innovations affordable for a wide audience. This was ensured by Adam Opel himself when he founded the company in August 1862 – and later by his five sons and his wife Sophie, who energetically participated in the further development of the company and can therefore be considered the first female manager of a sewing machine, bicycle and automobile brand.

Offering customers innovations paired with emotion and tradition – the automobile manufacturer has remained true to this commitment to this day. There are numerous models from the legendary 4/12 PS “Laubfrosch”, Kadett and Kapitän to current bestsellers such as the Astra, Mokka and the Corsa, which is celebrating its 40th birthday this year. Just as Opel was a pioneer in the 1920s with the introduction of assembly line technology, the car manufacturer is now on the way to becoming a sustainable mobility brand that will rely entirely on electric vehicles in Europe from 2028.

“Opel has been moving people for 160 years. Today we are driven by the same spirit as the company founder Adam Opel: technology and innovations for everyone – whether sewing machines, bicycles or cars. All this with a clear view of the future, always ready to face new challenges. Many bestsellers from Opel's rich history stand for this, as do our current models, most of which are already electrified. From 2028, Opel will be a purely electric brand in Europe. We are therefore well prepared for the next 160 years,” says Opel CEO Uwe Hochschurtz.

Beginnings: From sewing machines to the biggest bicycle maker in the world

Success story began at the end of August 1862. Adam Opel assembled his first sewing machine in Rüsselsheim, laying the foundation stone for the young Opel company. Production figures quickly rose – not least because Opel accommodated individual customer wishes and designed special sewing machines for special requirements. As early as 1868, Adam Opel and his employees moved into a new factory. Company soon developed into one of the largest sewing machine manufacturers in Germany and exported to the whole of Europe.

After the sewing machines, Opel built up its next successful pillar with the bicycle. In 1886 the first penny-farthing bicycle was built in Rüsselsheim - making Opel one of the first bicycle manufacturers in Germany. Soon the range of models expanded to include tricycles and “Sicherheits-Niederräder” (“safety bicycle” with “low wheels”), and in 1888 the first factory building was inaugurated, reserved solely for the production of bicycles. Opel was quick to adopt modern technology such as pneumatic tyres, ball bearings and free-wheel hubs for its bicycles. From 1894 onwards, Opel introduced bicycles specially designed for women. Success story continued through the decades. In the 1920s, Opel advanced to become the world's largest bicycle manufacturer.


Start 1899: Affordable mobility with advanced technology and production

Decisive developmental step in the history of the company – driven forward by the five sons after Adam Opel's death – was the start of automobile production in 1899. Opel is thus one of the pioneers in this industry and one of the most traditional car manufacturers in the world. Automobile production in Rüsselsheim started with the Opel “Patent-Motorwagen System Lutzmann”.

1899: Opel Patent-Motorwagen System Lutzmann

In 1906 the 1,000th vehicle was built. Final breakthrough came in 1909 with the legendary 4/8 PS “Doktorwagen”. At 3,950 marks, it cost half as much as luxurious competitors and paved the way for a broader section of the population to own their own car. Introduction of the modular system in 1910 also made a significant contribution.

1909: Opel Doktorwagen

Opel was the first German manufacturer to introduce large-scale production using assembly line technology. First car to roll off the assembly line in Germany in 1924 was the 4/12 PS “Laubfrosch”, always painted green. Just three years later, the Opel 4 PS, with a base price of only 2,980 marks, was no longer an expensive luxury item for the well-heeled, but developed into a reliable means of transport for many. At the same time, thanks to rational production, the car became more affordable from year to year - and with continuously increasing performance. Demand for Opel continued to grow, and in 1931 the 1.2 litre became the first true “people's car”.

1924: Opel Laubfrosch

Next revolution in production followed soon after. In 1935, new Olympia model became the first German mass-produced vehicle with a unitary all-steel body, which, thanks to its low weight, ensured improved driving performance and low fuel consumption. For the first time, the new design enabled the so-called “marriage” between the body and the power units. Entire production process was thus faster and more efficient, paving the way for the construction method to enter large-scale production.

1935: Opel Olympia

With heart and mind: Innovative bestsellers and new car classes

Over the decades, Opel has repeatedly set trends with new models and vehicle variants and created true bestsellers. Most enduring and traditional model line was the Opel Kadett, the first version of which saw the light of day in 1936. 

1936: Opel Kadett

1962: Opel Kadett A

In 1962, Opel Kadett A became a million-seller: as a compact car, it was the driving force behind the German “economic miracle”, and in the 12th generation – since 1991 under the name Astra – it continues to ensure that innovations find their way into the compact class. Opel remains conscious of its tradition. For example, the side “gill”-look in the all-new Opel Astra hatchback is reminiscent of earlier Kadett generations.

2021: All-New Opel Astra

What is now known as Opel Astra and Insignia Sports Tourer rolled off the production line a few decades ago as the Caravan. Here, too, Opel played a pioneering role. In 1953, carmaker launched Olympia Rekord Caravan, a mixture of “car and van”, first large-series station wagon from a German manufacturer. But Opel was also an early player among the “big stuff”. 

1953: Opel Olympia Rekord CarAVan

2021: All-New Opel Astra Sports Tourer

First post-war Opel, a 1.5 tonne Blitz truck, left the factory in 1946. Today, the light commercial vehicles Combo, Vivaro and Movano, all of which have already been electrified, are practical, have a large load volume and are fully up to date – the latter even comes in two CO2-free versions: the battery-electric Vivaro-e and the hydrogen fuel cell transporter Vivaro-e HYDROGEN.

Opel Vivaro-e HYDROGEN

Opel has also enjoyed great success with smaller models over the decades. First and foremost, the Corsa small car, which celebrates its 40th anniversary this year. Right from the start, it quickly became the best-selling vehicle in its segment and continues to be a success. In the current generation, electrified for the first time, it is once again a bestseller in its class.

Opel also established a new vehicle class in 1991 - Frontera, an “all-wheel drive recreational vehicle”, made its debut at the Geneva Motor Show. Compact Opel Frontera Sport was the first to demonstrate what is now widely known as an SUV, and the five-door Frontera with a long wheelbase became the forerunner of the modern off-road vehicle. Around 30 years ago, it immediately became the market leader and triggered a four-wheel drive boom throughout Europe.

In 1999, Opel once again demonstrated how it combines heart and mind with innovative solutions. With Zafira and its highly variable Flex7 concept, Opel defined the new segment of seven-seater compact vans. For the first time, a seven-seater could be transformed into a two-seater with a large load area in the blink of an eye - without having to remove any seats.


Safety and comfort for all: Airbags, IntelliLux LED Pixel Light and AGR seats

Safety and comfort across all vehicle classes have always been Opel's top priorities. From the 1930s onwards, the self-supporting unitary body made the Olympia, Kadett and Kapitän more stable and lighter. Opel Rekord C was also an innovator for the brand. When it was launched in 1967, it was the first Opel car to have coil springs on the rear axle. It also set standards in its class with front disc brakes and a brake booster. In addition, the telescoping safety steering column became standard in Opel models as early as 1968.

In 1991, the Astra was fitted with the Opel Safety System with side impact protection, anti-submarining ramps in the seats and seat belt tensioners. And in 1995, Opel was the first German car manufacturer to introduce full-size airbags for driver and front passenger as standard on all new cars.

Opel also democratises lighting technologies in the medium, compact and small car classes that were previously only available in much higher-priced vehicles. In 2003, Opel was the first vehicle manufacturer to introduce AFL (Adaptive Forward Lighting), dynamic cornering lights and 90-degree cornering lights in the mid-size class; in 2008, the next generation of lights, AFL+, also made its debut with the introduction of the first Opel Insignia. 

And in 2015, the Opel Astra was the first to feature the adaptive IntelliLux LED Matrix Light, the latest generation of which, as Pixel Light with a total of 168 LED elements, now provides situation-specific, precise illumination in the Insignia, Grandland and the new Astra without dazzling other road users.

IntelliLux LED Pixel Light

In addition to safety, Opel drivers can also count on comfort. Ergonomic seats available in many models are not only adjustable in many ways and offer options including ventilation and massage functions – they have also been certified by the Aktion Gesunder Rücken e.V. (Healthy Back Campaign).

“Only flying is nicer”: Sporty cars that arouse the emotions

Opel Manta GSe ElektroMOD

Emotions that extraordinary cars can arouse were recently demonstrated by the Opel Manta GSe ElektroMOD - electrified homage to the Opel Manta sports coupé that became a cult car in the 1970s and 1980s. Even back then, Opel Manta A inspired with its design and characteristic front "visor", which today adorns all new Opel models from the current Mokka to the Grandland as the Opel Vizor.

However, the company had already underlined its reputation as a manufacturer of particularly dynamic series-produced models. In 1965, Opel presented the Experimental GT, the first concept car from a European car manufacturer, at the IAA motor show in Frankfurt. The two-seater broke the mould of conventional European car design. Only three years later, the first series-produced Opel GT rolled off the production line. Its performance, unique design and attractive price made the GT a hit with buyers, and it is still a real dream car today.

In 1990, Opel Calibra seamlessly joined this line-up. With its streamlined wedge shape, the sleek model scored points with customers and set a world record drag coefficient of 0.26. The optimum aerodynamics combined with powerful engines producing up to 150 kW/204 hp pushed the maximum speed to 245 km/h.


Sporty cars in search of records - that has always been part of Opel. Most spectacular example from the early days was set on 23 May 1928 by Fritz von Opel, Adam Opel's eldest grandson. With the RAK 2 rocket car, he reached a speed of 238 km/h on the Berlin Avus.

Almost five decades ago, Walter Röhrl put Opel front and centre in motorsport. In 1974, he and co-driver Jochen Berger became European Rally Champions in an Ascona SR, and in 1982, together with Christian Geistdörfer, he won the Monte Carlo Rally in an Ascona 400 against strong four-wheel drive competition, and at the end of the season claimed the World Rally Championship title.

Opel Ascona 400

Opel Corsa-e Rally is currently proving that top performance and environmental compatibility are not mutually exclusive. With the emission-free small car, Opel is the first manufacturer to develop a battery-electric rally car that has been competing in the ADAC Opel e-Rally Cup, the first electric rally one-make cup worldwide, since 2021 and thus demonstrates the future of rallying.

Opel Corsa-e Rally

For the environment: From catalytic converter as standard to electric pioneer

Opel is aware of its responsibility towards the environment and acts accordingly - then as now. As early as 1985, Opel presented the Corsa 1.3i, first European small car with a three-way catalytic converter. And in spring 1989, the brand with the lightning bolt emblem was the first European manufacturer to equip all models from small cars to large limousines with the exhaust gas after-treatment system as standard. To further increase the sustainability of the vehicles and the materials used, Opel is the first car manufacturer to have implemented a recycling cycle for synthetic materials just one year later.

Opel was already on the road electrically at an early stage - and at a “record pace”. As early as 1971, the Elektro GT set six sensational electric car world records on the Hockenheim racetrack. 

Opel Elektro GT

Opel continued its role as electric pioneer in series production vehicles as well. With the electrified Opel Ampera, Europe's “Car of the Year 2012", the traditional brand established a new segment in the European automotive market. With its range extender, the coupé-like four-seater was the first electrically driven vehicle suitable for everyday use with a range of around 500 kilometres. Opel Ampera-e, a purely battery-electric compact car, followed in 2016. A single charge of the 60 kWh lithium-ion battery provides a driving range of up to 520 kilometres (according to NEDC). And in 2019, Opel launched the Corsa-e, the brand's first all-electric compact car, affordable e-mobility accessible to many customers across Europe. 

Opel Corsa-e

Range of electric models – as plug-in hybrids as well as battery-electric – has continued to grow ever since, so that by 2024 all Opel models will also be available in electrified variants.

Latest addition to the zero-emission range is the new Vivaro-e HYDROGEN fuel cell van. It is no coincidence that an Opel Vivaro-e serves as the technology carrier for the innovative drive concept. Stellantis and Opel have gained a lot of experience in more than two decades of developing hydrogen fuel-cell-drive – from the HydroGen1 feasibility study to the HydroGen4 test fleet in customer use – and have expertise in this field that covers all areas of the system.

Friday, 17 December 2021

Into the Hydrogen-Based Future Now, with Opel Vivaro-e HYDROGEN

  • First customer: Miele will operate zero-emissions transporter
  • For fleet use: Opel Vivaro-e HYDROGEN fuel cell electric vehicle
  • Time-saving: 3-minute refuelling for more than 400 km range (WLTP 1)
  • No compromises: Up to 6.1 m3 of cargo volume and 1,000 kg payload
  • Pioneer: Stellantis first to put hydrogen LCVs onto the road
  • Made in Germany: Series-production at Opel HQ in Rüsselsheim

Opel Vivaro-e HYDROGEN

First hydrogen transporter from a vehicle manufacturer is ready to go. First Opel Vivaro-e HYDROGEN off the production line will begin its emissions-free work in the fleet of the German manufacturer of premium domestic appliances, Miele. Hydrogen fuel cell vehicle from the brand with the Blitz will perform daily field service in the Rhine-Main region. Opel CEO Uwe Hochgeschurtz and Head of Development Marcus Lott were present at the start of production in Rüsselsheim.

Opel Vivaro-e HYDROGEN

“With the new Opel Vivaro-e HYDROGEN we are opening the next chapter in our sustainable mobility offensive. Clever concept combines the advantages of hydrogen fuel cell propulsion with the versatility and capabilities of our best-selling light commercial vehicle,” said Opel CEO Uwe Hochgeschurtz at Opel's headquarters in Rüsselsheim.

Opel Vivaro-e HYDROGEN: Head of Development Marcus Lott & Opel CEO Uwe Hochgeschurtz 

Head of Development Marcus Lott added: “New Opel Vivaro-e HYDROGEN perfectly meets the requirements of fleet customers. Hydrogen van is the ideal solution for driving long distances with zero emissions as well as for transporting larger loads without losing time while charging the batteries. Opel Vivaro-e HYDROGEN leads zero-emissions mobility into the future, especially for commercial use.”

Clever concept: Long driving range, zero emissions, quick refuelling

Opel Vivaro-e HYDROGEN is based on the existing battery electric Opel Vivaro-e, the “2021 International Van of the Year”. With full tanks of hydrogen, driving range is more than 400 kilometres (WLTP 1). The 45 kW fuel cell is capable of generating enough power for continuous highway driving. It takes only three minutes to refuel with hydrogen – about the same time needed to fill up a conventional diesel or petrol vehicle.

Opel Vivaro-e HYDROGEN: With full tanks of hydrogen, driving range is more than 400 kilometres

The 10.5 kWh lithium-ion battery provides dynamic peak power when required, for example, at start-up and under acceleration. Since the battery covers power needs in such situations, the fuel cell can run at optimum operating conditions. Battery also enables regenerative braking, while the plug-in capability offers the opportunity to recharge the battery externally if necessary, e.g. at a charging station, providing 50 km of pure battery electric range. Opel Vivaro-e HYDROGEN features a three-phase on-board charger (11 kW) and a mode 2 charging cable as standard.

Thanks to smart packaging, Opel Vivaro-e HYDROGEN demands no compromises on space compared to the combustion engine versions, offering up to 5.3 or 6.1 cubic metres of cargo volume. Fuel cell electric LCV is available in lengths M and L (4.95 and 5.30 metres) with up to 1,000 kilogrammes of payload.

Like its battery-electric sibling and those with internal combustion engines, Opel Vivaro-e HYDROGEN offers an unusually wide range of driver assistance systems that enhance safety. The equipment includes a 180-degree panorama rear view camera, blind-spot alert and front/rear park pilot.

Multimedia Navi Pro infotainment system operates via voice recognition or colour touchscreen and is compatible with both Apple CarPlay and Android Auto. Navigation system offers maps for Europe, dynamic route guidance and TMC. Users can also cool or heat the vehicle during recharging via “OpelConnect” and programme charging times with the “myOpel” app.

New Opel Vivaro-e HYDROGEN benefits from more than 20 years of experience in the development of hydrogen fuel cell vehicles at Opel and Stellantis. Production takes place at Opel Special Vehicles (OSV) in Rüsselsheim. With the new Opel Vivaro-e HYDROGEN, Opel is continuing its electrification offensive. Customers have choice of selecting drive concept in the Opel LCV portfolio that suits their application. Opel Vivaro-e HYDROGEN complements the Combo-e, Vivaro-e and Movano-e battery-electric vans that are already available to order.

Opel Vivaro-e HYDROGEN

[1] Range determined according to WLTP test procedure methodology (R (EC) No. 715/2007, R (EU) No. 2017/1151). Actual range can vary under everyday conditions and depends on various factors, in particular on personal driving style, route characteristics, outside temperature, use of heating and air conditioning and thermal preconditioning.

Friday, 15 June 2018

Rüsselsheim Research and Development Center Plays Key Role in Groupe PSA Global Engineering Network

Rüsselsheim TechDay

 

  • Top Groupe PSA technologies meet the art of German engineering
  • New Opel models based on two modular multi-energy platforms
  • Platforms allow an individual layout according to the independent identity of each brand
  • Electrification of product portfolio is at the core of PACE! strategic plan
  • Responsibility for development of Groupe PSA light commercial vehicles and next generation four-cylinder petrol engines
  • 15 Centers of Competence in Rüsselsheim – from hydrogen fuel cells to seat development

 
Welcome to Rüsselsheim: Opel CEO Michael Lohscheller greets the expert audience at the Rüsselsheim Tech Day.

With Peugeot, Citroën, DS Automobiles, Opel and Vauxhall all under the roof of Groupe PSA, a European champion has been created. The group is now pooling its strengths, creating synergies and releasing the full potential of its brands. In the process, state-of-the-art Groupe PSA technologies meet the art of German engineering. Together, this results in a new level of quality. Groupe PSA thus harbours ambitious goals, such as leadership in the reduction of CO2 emissions.

 

 

The Engineering Center in Rüsselsheim takes on an important role within Group PSA. It brings typical Opel strengths to the global development network, including experience in sporty chassis designed for high speeds on the German “Autobahn”, US market federalisation and AGR ergonomic seats certified by “Aktion Gesunder Rücken”. Opel is a tradition-rich German brand, which has always democratised cutting-edge technologies. For Opel, the Engineering Center in Rüsselsheim guarantees the combination of German engineering, precision and innovations that customers can afford.



“We want to build first-class automobiles and also excite our customers through compelling quality,” said Opel CEO Michael Lohscheller. “As we announced at the presentation of our PACE! strategic plan in November 2017, we will develop all new Opel/Vauxhall vehicles in Rüsselsheim in future. Furthermore, the Engineering Center will play a key role in the implementation of Groupe PSA’s growth strategy.”

Modular multi-energy platforms: For efficient variety of models

Currently the keyword in the automobile business is efficiency. In order to manufacture efficient, economic and climate-friendly cars, the base design is key. This is why all passenger cars and most light commercial vehicles (LCVs) of Groupe PSA are currently derived from two multi-energy modular platforms – the Common Modular Platform (CMP) and the Efficient Modular Platform (EMP2). A modular platform consists primarily of the floor assembly, the chassis and various powertrains, as well as the base electric/electronic architecture. The platform is therefore the decisive factor for cost-efficient automobile manufacturing and represents 60 % of the material costs. The Groupe PSA platforms are complemented with modules for engines, seats, restraints, cockpits and infotainment systems that can be used in various carlines.

“Thanks to the jointly used platforms, we will – depending on the programmes – save between 20 %  and 50 % of the development costs of every new Opel/Vauxhall model compared to its predecessor,” said Lohscheller.


Cost saver: New Opel models will be based on two modular multi-energy platforms, here the Common Modular Platform (CMP) for vehicles in the B and C market segments.


Different variants for various segments and international markets can be developed on these modular platforms: four and five-door sedans and hatchbacks, station wagons, vans, sport utility vehicles (SUV), convertibles and coupés are possible. The Groupe PSA platform dedicated to vehicles in the B and C segments is called CMP. New Opel Corsa, which will make its world premiere next year, is currently being developed on this very compact platform. Opel Grandland X SUV and the family-friendly Opel Combo Life leisure activity vehicle (LAV) are based on the EMP2 – which is used for the passenger car C and D segments.

Multi-energy platform: New Opel models will be based on two modular multi-energy platforms, here the Efficient Modular Platform (EMP2) for the passenger car C and D segments.


In addition, EMP2 also provides each individual Groupe PSA brand with the option of personalising each car to perfectly match the respective brand character. This flexibility ensures that an Opel model is distinctively different to the Peugeot, Citroën or DS Automobiles model based on the same platform.


“Hardware, software, the choice of modules, different set-ups, calibration – all this helps us create a brand-specific character for each and every car. It also permits us to safeguard and further develop the Opel DNA and make sure that an Opel drives like an Opel,” said Christian Müller, Managing Director Engineering.


State-of-the-art powertrains for lowest CO2 emissions

Opel goes electric. The electrification of the Opel product portfolio is at the core of the PACE! strategic plan. One of the main goals of this plan is to meet the 95-gramme CO2 limit of the EU by 2020. Groupe PSA is looking to take over a leading role on low CO2 emissions – not only because it has been mandated by the authorities but also because the customers expect it. The Opel model range is therefore quickly transitioning to the efficient, flexible and electrified platforms of the Groupe PSA. By 2024, all Opel/Vauxhall passenger cars will be based on these so-called multi-energy platforms. The new CMP is the basis both for conventional propulsion systems as well as for a generation of electric vehicles (from urban to SUV). In addition, EMP2 is the basis for the next generation of plug-in hybrid vehicles (SUV, CUV, mid-range and high-end vehicles). These platforms enable a flexible adaptation to the development of the powertrain mix according to future market demands.

Opel will already have four electrified model lines on the market by 2020, including the Opel Ampera-e, Opel Grandland X SUV as a plug-in hybrid electric vehicle (PHEV) and the next Opel Corsa generation with a battery electric vehicle (BEV). Moving forward, all European passenger car lines will be electrified, either with a battery electric or plug-in hybrid variant, alongside models powered by highly efficient combustion engines. Opel/Vauxhall will thus become a leader in emissions reduction and be a fully electrified European passenger car brand by 2024. The electrification of the light commercial vehicle portfolio will begin in 2020 to meet customer needs and future requirements of urban areas.

The engineering team in Rüsselsheim is currently making a major contribution to the development of the electric version of the new Opel Corsa generation, a battery-powered variant. Opel can draw on a wealth of experience with its two electric cars Opel Ampera (premiere Geneva Motor Show 2009) and Opel Ampera-e (Paris 2016). 




The Opel Ampera-e fully suitable for everyday use set standards with its range of up to 520 kilometres according to the New European Driving Cycle. 




Be it hardware, software, battery-pack or manufacturing, Rüsselsheim’s expertise in all these areas is highly valued by Groupe PSA. The new Opel Corsa, including the electric variant, will be built in the Spanish plant in Zaragoza.




Research & development for the entire Groupe PSA in Rüsselsheim

The Opel Engineering Center is taking over a key role within Groupe PSA. It brings typical Opel strengths to the company’s global research and development networks. Amongst others, this includes the experience with sporty chassis designed for the high speeds permitted on the German “Autobahn” along with US market federalisation and the AGR-certified (Aktion Gesunder Rücken e.V.) ergonomic seats. The Rüsselsheim Engineering Center will continue to ensure the connection between German engineering, precision and affordable innovations for the Opel brand. As already announced during the presentation of the PACE! plan on November 9, 2017, all new Opel/Vauxhall vehicles will be developed in Rüsselsheim. At the same time, the Rüsselsheim Engineering Center shows that it will play an integral part in supporting Groupe PSA’s growth strategy.

The engineering team in Rüsselsheim also leads the development of Light Commercial Vehicles (LCVs) of Groupe PSA that are built on a dedicated LCV platform. This global responsibility includes the development of an LCV platform and modules from advanced development to production maturity. The development priorities also include the networking and electrification of light commercial vehicles along with automated driving. Leading the development in Rüsselsheim is a key component of the Opel/Vauxhall LCV offensive. The all-new Opel Combo is already making its debut this year, the next generation Opel Vivaro will follow in 2019.

Moreover, the Rüsselsheim Engineering Center will take on the global responsibility for the development of the next generation of high-efficiency petrol engines for all Groupe PSA brands. The next generation of four-cylinder engines will be optimised for operation in combination with electric motors and will be used in the drive train of hybrid systems. Market introduction will begin in 2022. The new generation of engines is designated for use in all Groupe PSA brands in China, Europe and North America, meeting the future emissions standards of these markets. The power units feature state-of-the-art technologies such as direct injection, turbocharging and variable valve control. The engines are thus highly efficient and will deliver low fuel consumption and low CO2 values.

Another focal point is the continuous advancement of all existing models along with the development of future vehicles and powertrains. For example, this includes the refinement of the Small Gasoline Engine (SGE) and the Mid-size Diesel Engine (MDE) families that are available in the Opel Astra and Opel Insignia and ensuring that these units meet the applicable emissions standards.

Furthermore, Groupe PSA has currently established 15 Centers of Competence in Rüsselsheim. The development teams from France and Germany defined development areas (R&D) within a short period of time in order to unleash the full potential for the entire group. The abilities of the various competence teams complement each other in a global network – to the benefit of all five group brands (Opel, Vauxhall, Peugeot, Citroën and DS Automobiles). These so-called Centers of Competence enable universal technical standards and optimal realisation within Groupe PSA around the globe.

Opel is now playing to some of the typical company strengths within Groupe PSA. Outstanding seats and sharp shifting of manual transmissions, for example, are just two of the fundamental virtues of every Opel/Vauxhall model. Furthermore, the Opel engineers have extensive experience in fuel cell development and in the area of test automation. They will also bring a wealth of knowledge in US market federalisation to the table and make this available to Groupe PSA. In total, 15 of these dedicated areas have now been brought together in the Centers of Competence to date:


Future technologies:
  • Hydrogen & fuel cells
  • Alternative fuels

Vehicle development:
  • Seats
  • ADAS: parking, active safety, danger alert
  • Restraint systems
  • Manual transmission systems
  • Geometry, dimensions and tolerances
  • Electromagnetic compatibility (EMC)
  • Vehicle fuel function
  • Vehicle material engineering (for many areas)
  • US market federalisation (vehicle and powertrain)

Methodologies:
  • Test automation
  • Software industrialisation
  • Automation of quality checks
  • 3D print of assembly tools