Compact Van Pioneer: Opel Zafira Celebrated its World Premiere 25 Years Ago

• Revolutionary: Flex7 seat concept set new standards for interior variability in 1999
• Award winning: Opel Zafira receives prestigious “Golden Steering Wheel” several times
• Fuel cell pioneer: Locally emissions-free HydroGen vehicles based on Opel Zafira
• Modern, flexible “spacecraft”: Opel Zafira, Combo and soon new Frontera

Emotional, efficient and, above all, highly practical, with lots of flexible space for the whole family or for use as a VIP shuttle – these are the qualities that make Opel's people movers stand out. The current Opel Zafira can accommodate up to eight people, while the Combo can carry up to seven passengers. This portfolio will soon be complemented by the new Opel Frontera, which recently celebrated its world premiere in Istanbul and made its public debut in Rüsselsheim to mark the anniversary “125 years of automobile manufacturing at Opel”. Opel Frontera will also have space for up to seven people as an option.

However, these modern “spacecraft” from the brand with the Blitz would hardly be conceivable without a very special model that is also celebrating an anniversary this year – in 1999, exactly 25 years ago, the groundbreaking Opel Zafira was launched. With its innovative Flex7 seating system, it revolutionised the compact van segment and set new standards for interior variability, for which it subsequently received numerous awards. At the same time, it paved the way for today's hydrogen fuel cell drive of the Vivaro HYDROGEN and the future Movano HYDROGEN, by serving as the basis for several HydroGen test fleets. Opel Zafira was a pioneer in numerous respects and brought automotive solutions to the fore that are now taken for granted.

Practical, space-saving, easy: Pioneering Opel Zafira onboard seat system

In the spring of 1999, production of a model that would make history began: the first examples of the new Opel Zafira rolled off the production line. The 4.32 metre long, 1.74 metre wide and 1.68 metre high compact van was designed for lightweight construction. The first generation weighed just 1,390 kilogrammes when it was launched. Efficiency was as important to Opel then as it is today. With a drag coefficient of 0.33, the Zafira offered top aerodynamic performance in its class. With its clear design and long wheelbase, it combined elegance with functionality. The vehicle's low centre of gravity and the ultra-modern DSA (Dynamic SAfety) chassis ensured driving stability and the best possible safety.

But Opel Zafira made headlines 25 years ago for another reason: it was the first compact van to offer flexible space for up to seven people without the need to laboriously remove heavy seats. This was made possible by the intelligent, patented Flex7 seating system. With this unique mechanism, Opel set new standards for fully integrated onboard flexibility in the interior. In just around 15 seconds, the compact van could be transformed from a seven-seater into a two-seater with up to 1,700 litres of luggage volume. After unlocking and retracting the headrests, the seats in the third row could be easily folded up and stowed in appropriately shaped recesses in the vehicle floor, creating a completely flat loading area. The annoying removal from the vehicle and storage of temporarily unused seats were now a thing of the past.

Same applied to the second row: it could be folded up, pushed forward and secured behind the front seats to save space. The front passenger seat could also be folded into a horizontal position. This meant that objects up to three meters long could be loaded into the Zafira and four passengers could be accommodated at the same time.

Award-winning concept: Opel Zafira wins “Golden Steering Wheel” three times

Success was not long in coming. In the year of its launch, the trendsetter received the “Golden Steering Wheel” for the first time. This was just a taste of what was to come. With the second generation of the Zafira in 2005, Opel engineers optimised the handling of the second row. The seats could be folded down in a 40:20:40 ratio, so that adults could also sit comfortably on the outer individual seats. The reward for the effort: with the further developed Flex7 seating system, the Zafira B was set another benchmark for interior flexibility – and once again won the “Golden Steering Wheel”.

Opel Zafira was accompanied by a premium partner in Opel Zafira Tourer and immediately won another “Golden Steering Wheel”. In addition to the flexible interior, the newcomer impressed with lounge comfort, panorama glass sunroof and innovations such as radar-based speed control and Forward Collision Alert. With this serial success, Opel Zafira alone, in its various generations, has contributed three times to Opel’s award series at the prestigious “Golden Steering Wheel”.

Opel Zafira for all occasions: From top athlete to locally emissions-free pioneer

In 2001 – two years after the introduction of the first generation Zafira – Opel asked: “Can a sports car have seven seats, or put another way: Can a compact van have sporty driving characteristics?” The Zafira OPC gave a clear answer. It combined two ostensibly different segments: the practical variability of a compact van with the driving characteristics and performance of a sports car. In figures, this means a 141 kW (192 hp) 2.0-litre turbo engine, 250 Newton metres of torque, zero to 100 km/h in 8.2 seconds and a top speed of 220 km/h. This made Opel Zafira OPC, which was launched in autumn 2001, the fastest van in Europe at the time.

Combining emotions with maximum efficiency – this is the motto that Opel followed then and still follows today. In the same year as the sporty Opel Zafira OPC, a completely different drivetrain also made its debut. In addition to fuel-efficient petrol and diesel engines, the compressed natural gas Opel Zafira 1.6 CNG complemented the portfolio as a particularly economical and resource-saving vehicle. It significantly reduced emissions compared to conventional petrol engines and retained full interior variability thanks to the practical packaging of all components. The gas tanks were installed under the floor and thanks to the “Monovalentplus” concept, the driver could simply switch to petrol operation when required.

Compact van is also a pioneer in locally emissions-free hydrogen fuel cell drive. In 2000, Opel’s fuel-cell development took to the streets with the Zafira-based HydroGen1. Its hydrogen fuel cell supplied electricity for a three-phase asynchronous motor giving 55 kW (75 hp) and 251 Newton metres of torque. A buffer battery covered power peaks. In 2001, a fleet of 20 HydroGen3 models was driven by test customers. Power was increased to 60 kW (82 hp), giving a top speed of 160 km/h. In the 2004 Fuel Cell Marathon, two HydroGen3 vehicles covered nearly 10,000 km across Europe, from Hammerfest in Norway to Lisbon in Portugal. At the wheel of a HydroGen3, F1 and Opel DTM driver Heinz-Harald Frentzen also won the 2005 Monte Carlo Rally for cars with alternative propulsion. The Zafira-based HydroGen vehicles paved the way for today's Opel Vivaro HYDROGEN van. Soon the range of locally emissions-free commercial vehicles that can be quickly refuelled with hydrogen will be even larger, with the new Opel Movano HYDROGEN.

Space for family, team and colleagues: Opel Zafira, Combo and new Frontera

While the first-generation Zafira from 1999 is considered a pioneer of interior flexibility with space for the whole family, Opel today offers a wide range of spacious vehicles for comfortable shuttle services as well as for relaxed vacation trips. These include the current Zafira with eight seats as well as the Combo with up to seven. And the next multi-seater will follow this year: with the recently presented new Frontera, Opel has for the first time a compact SUV that can carry up to seven people. Spacious and comfortable, focussed on the essentials and electrified in every variant, the Frontera with its characteristic, robust design is the ideal car for outdoor fans and families. The attractive newcomer, which will be available to order shortly, comes with many practical solutions, including an innovative smartphone station and a comfortable Intelli-Seat feature for the front seats. It is available either as a hybrid with 48-volt technology or all-electric. The new Opel Frontera thus offers resource-saving driving pleasure including locally emissions-free operation and continues the brand's electrification offensive.

!NEW! 15 Years of OPC Models: The Opel Sports Cars for the Road

• Start of an era: Opel Astra OPC with 118 kW/160 hp ready for the race track
• Turbo debut 2001: turbocharged Opel Zafira OPC fastest compact van in the world
• Lap records: OPC models are developed and set the pace on the Nürburgring
• OPC flagships today: Opel Astra with limited slip differential and Opel Insignia OPC with all-wheel drive

Debut 1999: Opel sounds in a new era with the first OPC model, an Opel Astra G with 118kW/160 hp, and bids farewell to the GSi abbreviation. 

At Opel exceptional athletes receive an abbreviation – OPC. Exactly 15 years ago, the first production model from the Opel Performance Center hit the roads. Since that day, Opel has combined its knowhow for motorsport outings with the development of performance cars for the road, guaranteeing a regular technology transfer between the world of motorsports and serial production.

“The Opel Performance Center provides our performance-hungry clients with vehicles that are irresistibly dynamic, have a sporty look and are very different from the large production models, without making any comprises on everyday usability. Our OPC models stand for outstanding performance and pure passion,” explained Opel Group CEO Dr. Karl-Thomas Neumann.

The unmistakable OPC design: “Convey the performance”

Opel Astra OPC: Specially sculpted front and rear bumpers, side skirts, an aerodynamic roof spoiler and two fully integrated exhaust tail pipes in a trapezoid shape

“An OPC model must immediately be recognizable as such,” said Mark Adams, Opel’s Vice President for Design. Opel Astra OPC, for example, is keen to display its perfectly toned body with specially sculpted front and rear bumpers, side skirts, an aerodynamic roof spoiler and two fully integrated exhaust tail pipes in a trapezoid shape ensuring it has the specific OPC appearance. Moreover, for the Opel Insignia OPC the designers created an archaic sabertooth appearance for the voluminous air intakes. All OPC models follow the requirements set out by Mark Adams. “Every detail and every line must convey the performance of the vehicle.”

Opel Insignia OPC: Designers created an archaic sabertooth appearance for the voluminous air intakes

The new foundation for motorsports: OPC instead of GSI

Opel Astra F GSi: 2.0 16V 110 kW/150 hp

When the Astra G replaced the Astra F in 1998, the Opel bestseller increased quality, efficiency and spaciousness but Opel motorsport legend and OPC co-founder Volker Strycek remembers a flaw. “The car was a long way away from being suitable for motorsports. As there were no plans for a GSI version, both a competitive powertrain and a corresponding chassis were missing. So we sat down – inside only one year we developed and tested our debut model, the Opel Astra OPC 1,” explained Strycek. Numerous Opel OPC models followed and could hit the normal roads, in some cases immediately after setting new lap records on the Nürburgring.

Currently, the sporting OPC flagship is the 239 kW/325 hp Insignia OPC but the Astra OPC with 206 kW/280 hp is hot on its heels: With its compact dimensions and a more radical overall set-up the powerful Astra is almost as fast as its big brother is.

1999: Opel Astra OPC with 118 kW/160 hp leaves its mark

Based on the 100 kW/136 hp, 2.0-liter ECOTEC, the newly created OPC team built a free-revving and responsive engine that was completely different to the frugal base model. The engine befits from forged pistons, sharper camshafts, larger intake and exhaust channels along with an exhaust manifold system and optimized engine management, thus resulting in 118 kW/160 hp. An additional oil cooler and an adapted coolant thermostat ensured the correct temperature in every situation.

Opel Astra G OPC: 2.0-liter engine befits from forged pistons, sharper camshafts, larger intake and exhaust channels along with an exhaust manifold system and optimized engine management, thus resulting in 118 kW/160 hp

The chassis obviously also needed some refinement to match the increased performance of the engine, with Opel wanting the performance to be reflected in the drive characteristics and the handling. The car’s center of gravity was lowered by two centimeters, Bilstein dampers, larger brake discs behind 17-inch BBS rims, newly designed wishbones and a more direct steering were all incorporated. Furthermore, the Opel OPC stood out with an aerodynamics package and Recaro bucket seats. To this day, the Astra G OPC remains a very popular racing car that continues to win in the 2.0-liter naturally aspirated engine class.

Opel Astra G OPC: 17-inch BBS rims, Bilstein dampers, larger brake discs behind, 1999

Volker Strycek was responsible for 2,500 Sport-Astra, necessary for homologation, produced in series. However, the enthusiasm was much bigger. Even before hitting the market the motorsport fans went mad for the Astra OPC. As a result, the number was increased to 3,000 and these had sold out after only four months.

2001: Turbocharged performance plateau

Opel Zafira A OPC 2.0 Turbo with 141 kW/192 hp, 2001

The confidence of the OPC crew grew with the sporting and commercial success and the next project targeted something very special. The team set its sights on making the fastest compact van in the world. The debut of the Opel Zafira OPC also saw the introduction of turbocharging. From this moment on, all further models created in the Opel Performance Center were also equipped with the efficient turbo technology.

2002: Opel Astra G OPC: 2.0 Turbo with 147 kW/200 hp and Xenon headlights as option

Opel Astra G OPC Caravan: 2.0 Turbo with 147 kW/200 hp - New version from 2002

The performance of the 2.0-liter engines gradually grew from 141kW/192 hp in the first generation Opel Zafira OPC to 147 kW/200 hp in the second generation Opel Astra OPC, and then from 177 kW/240 hp to the 206 kW/280 hp available in the current Opel Astra OPC. The torque also grew with the performance. The first generation 2.0 liter turbo engine had 250 Nm whereas the latest has a breathtaking 400 Nm.

Record hunting: At home on the Nürburgring

Opel Astra H OPC: 2.0 Turbo with 177 kW/240 hp, 2005 

Opel Zafira B OPC: 2.0 Turbo with 177 kW/240 hp, 2005

The OPC models have proven just how good they are on an annual basis and they regularly break the lap record on the 20.8 kilometer long Nürburgring-Nordschleife. The second generation Opel Astra OPC set a new class record of 8:35:94 minutes in 2005. The following year the Opel Zafira OPC set a new record for compact vans (8:54:38 minutes) which is still valid today. And the Opel Corsa OPC set new standards in the small car segment in 2007, when a pure serial-production car completed the course in just 8:47:99 minutes.

Opel Corsa D OPC: 1.6 Turbo with 141 kW/192 hp, 2007

In addition to the record-breaking runs, all OPC vehicles ‘suffer’ vigorous endurance tests through the “Green hell”, which is classed as the most demanding racetrack in the world. The legendary Nordschleife is traditional Opel territory. The cars with the Blitz have been put through extreme tests there since the 1960s. Currently, Opel has a cooperation agreement with Nürburgring Ltd and furthermore established its own test center in the direct vicinity of the course as early as 2006.

Nürburgring Edition: Nomen est Omen

Opel Astra H OPC Nürburgring Edition: 2.0 Turbo with 177 kW/240 hp, 2008

To date the Rüsselsheim-based carmaker has produced two special “Nürburgring” editions, the Opel Astra OPC in 2008 and the Opel Corsa OPC in 2011. The Astra H in the special racing trim had the same performance as the Astra OPC but a special, spectacular livery. In 2011, the Nürburgring Edition Corsa OPC boasted an additional 14 kW/18 hp for a total of 210 hp delivered by its 1.6 turbo engine and a limited slip differential compared to the “normal” Corsa OPC which made it a more radical and efficient rocket.

Opel Corsa D OPC Nürburgring Edition: 1.6 Turbo with 155 kW/210 hp, 2011

Compact class athlete: Current Opel Astra OPC with impressive performance

Opel Astra J OPC: 2.0 Turbo with 206 kW/280 hp, 2012 

Opel Astra OPC has been the top-level model in the compact class since the summer of 2012. A two-litre turbo with 206 kW/280 hp and 400 Nm torque give it outstanding propulsion. The athletic Astra accelerates from 0 to 100 km/h in six seconds flat and has a top speed of 250 km/h – faster than any previous Astra. It was fine-tuned on the Nürburgring Nordschleife. Its HiPerStrut (High Performance Strut) front suspension and   mechanical limited slip differential guarantee outstanding road holding and best possible traction when accelerating out of tight corners, even in the wet. Elsewhere, OPC drivers can rely on a Brembo high performance brake system if they need to reduce speed quickly.

Opel Astra J OPC: Brembo high performance brake system

Opel Insignia OPC: All-wheel drive with Touring Car genes

Fastest Opel: The ‘Unlimited-Version’ of the 239 kW/325 hp Insignia OPC (2011) reaches a maximum speed of 270 km/h – it is faster than any other Opel

Opel Insignia OPC is the flagship. Its turbocharged 2.8-liter V6 engine produces 239 kW/325 hp and sends 435 Nm torque to all four wheels. In order to guarantee that the power reaches the road in the best possible way, the OPC team developed an all-wheel drive based on the German Touring Car Championship experiences gathered with the Opel Calibra (International Touring Car Championship winner in 1996). With this powerful engine at its disposal, Opel Insignia OPC accelerates from 0 to 100 km/h in six seconds (Sports Tourer 6.3 seconds) and achieves a maximum, electronically limited speed of 250 km/h. However, the Insignia can go even faster. The manual Unlimited-Version reaches up to 270 km/h (Sports Tourer 265 km/h).

New Opel Insignia OPC (2013): The ultimate Opel powerhouse.

The OPC highlight of the first 15 years:

• 2013: Further development of the Opel Insignia OPC with enhanced chassis
• 2012: Astra (J) OPC with 206 kW/280 hp 2.0 liter Turbo
• 2011: Opel Corsa (D) „Nürburgring Edition“ with 155 kW/210 hp
• 2009: Market launch Opel Insignia OPC Limousine and Insignia OPC Sports Tourer (2.8 liter V6 turbo with 239 kW/325 hp)
• 2009: Market launch Opel Astra (H) OPC Race Camp Edition
• 2008: IDS Plus 2 chassis as standard for Opel Astra (H) OPC
• 2008: Limited special edition Opel Astra (H) OPC „Nürburgring Edition“
• 2007: Opel Corsa (D) OPC sets small car lap record of 8:47:99 minutes on the Nürburgring Nordschleife
• 2007: Market launch of the Opel Corsa (D) OPC (1.6 liter Turbo with 141 kW/192 hp)
• 2006: Opel Zafira (B) OPC sets van lap record of 8:54:38 minutes on the Nürburgring Nordschleife
• 2006: Introduction of the Opel Meriva OPC (1.6-liter-turbo with 132 kW/180 hp)
• 2005: Opel Astra (H) OPC sets compact class lap record of 8:35:94 minutes on the Nürburgring Nordschleife
• 2005: Market launch of the Opel Vectra (C) OPC and Vectra Caravan OPC (2.8 liter V6 turbo with 188 kW/255 hp)
• 2005: Second generation of the Opel Zafira (B) OPC (2.0 liter turbo, 177 kW/240 hp)
• 2005: Market launch of the Opel Astra (H) OPC (2.0 liter turbo with 177 kW/240 hp)
• 2005: 20,000 OPC vehicles sold throughout Europe in only five years
• 2002: Market launch of the second Opel Astra (G) OPC-Generation (2.0 liter turbo with 147 kW/200 hp, three-door and Caravan variants)
• 2001: Introduction of the Opel Zafira (A) OPC (2.0 liter turbo with 141 kW/192 hp)
• 1999: Market launch of the Opel Astra (G) OPC (2.0 liter naturally aspirated engine with 118 kW/160 hp)